SERAY Digital Factory
Client
SERAY
Service
Manufacturing Execution & Automation
Industry
Textile Manufacturing
Date
August 2024
41%
Downtime reduced
26
Vendors onboarded
99.2%
SOP compliance
Realtime factory pulse
Streaming PLC connectors broadcast throughput, stoppages, and scrap reasons to a command center accessible from any device.
Automated procurement
Vendors get a live kanban of incoming orders and QA results so the supply chain moves without endless WhatsApp follow-ups.
Operator coaching
Role-aware tablets walk supervisors through playbooks, capturing photo evidence for each shift handoff.
SERAY runs multiple product lines that used to share spreadsheets and gut feelings. We introduced a proper data layer—Kafka ingestion, TimescaleDB storage, and structured APIs—so planning, production, and finance see the same source of truth.
A hardened Edge/Cloud pattern keeps machines online even if the internet blinks, then syncs back automatically. Executives now sign off on capacity changes with confidence.
The program paid for itself in three quarters thanks to fewer rush shipments and better operator utilization.